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Control Unit SCHMIDT® PressControl 4000
SCHMIDT® PressControl 4000 is a control unit for
the operation of compact, standardized single workstations as well
as complex, highly flexible assembly automation systems. The realization
and the extension of assembly lines is considerably simplified using
SCHMIDT® PressControl 4000 in connection with SCHMIDT®
ServoPress modules. All configuration and operation parameters
are managed and documented via the control unit SCHMIDT® PressControl
4000.
Features:
- Control is based on an industry PC
- Operation of up to 6 ServoPress modules or NC axis via CAN
bus
- Multi-functional process control PLC for an individual design
of process and user interface. The scan rate is 5 ms and is independent
of the length of the program code. The PLC is in constant communication
with the process data acquisition and the CNC.
- Integration of more than 2000 I/O
- Integrated process monitoring
- Quality evaluation based on window and stroke tolerances, and
thus a safe detection of “failed” parts.
- Statistical documentation optionally with SCHMIDT® SPC
- User-friendly, intuitive menu guidance
- Operating modes:
- Set-up mode via hand wheel
- Cycle mode via function key
- Automatic mode (e. g. via light curtain [1-cycle, 2-cycle],
external keys or external signal) Top view
TFT display 10.4”
High-resolution process visualization
Integrated hand wheel (for set-up mode)
Can switch to any CNC axis with selectable resolution to simplify
set-up of an operation. The press ram can approach a desired target
based on distance or force increments via hand wheel.
Number pad
Integrated membrane keypad for the input of numerical values and
choice of functions.
Function keys/softkeys
Presets a freely programmable membrane keys to simplify handling.
Control elements
Essential machine functions are clearly arranged as buttons on the
operating panel, e. g. Control ON/OFF (if components are delivered
without control button).
Emergency stop button
Separates the motor electrically from the drive, and a mechanical
brake is activated. This guarantees safe stopping of the ram.
Track ball
Substitutes an integrated mouse, robust element adapted to any work
environment.
| Technical data |
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| Industry PC with |
- integrated PLC
- integrated CNC with fully digital drive control (integrated
force, speed and position control circuit) for up to 6 axis
- process monitoring
- diagnosis and service functions
- Microsoft Windows NT™ operating system. |
| Drives |
- integrated hard disk
- 3.5” floppy drive |
| Screen |
integrated TFT display 10.4” |
| Field bus |
CAN with possibilities for connection:
- up to 6 SCHMIDT® ServoPress
modules or other CNC axis
- more than 2000 I/Os |
| Interfaces |
- Ethernet (10/100 Mbit)
- 2 x serial (COM1/COM2), 1 x parallel (LPT) |
| EMC |
acc. to requirements of EMC law(EN50081, EN50082)
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| Mains supply |
230 V~, 110 V~ |
| Current consumption |
< 2 A |
| Ambient temperature |
0-40 °C |
| Weight |
approx. 16 kg |
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