Press Control 4000

Press Conrol 4000
 

Control Unit SCHMIDT® PressControl 4000

SCHMIDT® PressControl 4000 is a control unit for the operation of compact, standardized single workstations as well as complex, highly flexible assembly automation systems. The realization and the extension of assembly lines is considerably simplified using SCHMIDT® PressControl 4000 in connection with SCHMIDT® ServoPress modules. All configuration and operation parameters are managed and documented via the control unit SCHMIDT® PressControl 4000.

Features:

  • Control is based on an industry PC
  • Operation of up to 6 ServoPress modules or NC axis via CAN bus
  • Multi-functional process control PLC for an individual design of process and user interface. The scan rate is 5 ms and is independent of the length of the program code. The PLC is in constant communication with the process data acquisition and the CNC.
  • Integration of more than 2000 I/O
  • Integrated process monitoring
  • Quality evaluation based on window and stroke tolerances, and thus a safe detection of “failed” parts.
  • Statistical documentation optionally with SCHMIDT® SPC
  • User-friendly, intuitive menu guidance
  • Operating modes:
    - Set-up mode via hand wheel
    - Cycle mode via function key
    - Automatic mode (e. g. via light curtain [1-cycle, 2-cycle], external keys or external signal) Top view

TFT display 10.4”
High-resolution process visualization

Integrated hand wheel (for set-up mode)
Can switch to any CNC axis with selectable resolution to simplify set-up of an operation. The press ram can approach a desired target based on distance or force increments via hand wheel.

Number pad
Integrated membrane keypad for the input of numerical values and choice of functions.

Function keys/softkeys

Presets a freely programmable membrane keys to simplify handling.

Control elements
Essential machine functions are clearly arranged as buttons on the operating panel, e. g. Control ON/OFF (if components are delivered without control button).

Emergency stop button
Separates the motor electrically from the drive, and a mechanical brake is activated. This guarantees safe stopping of the ram.

Track ball
Substitutes an integrated mouse, robust element adapted to any work environment.


Technical data  
Industry PC with - integrated PLC
- integrated CNC with fully digital drive control (integrated force, speed and position control circuit) for up to 6 axis
- process monitoring
- diagnosis and service functions
- Microsoft Windows NT™ operating system.
Drives - integrated hard disk
- 3.5” floppy drive
Screen integrated TFT display 10.4”
Field bus CAN with possibilities for connection:
- up to 6 SCHMIDT® ServoPress modules or other CNC axis
- more than 2000 I/Os
Interfaces - Ethernet (10/100 Mbit)
- 2 x serial (COM1/COM2), 1 x parallel (LPT)
EMC acc. to requirements of EMC law(EN50081, EN50082)
Mains supply 230 V~, 110 V~
Current consumption < 2 A
Ambient temperature 0-40 °C
Weight approx. 16 kg
 
Hardware
system architecture
Software
system architecture
     
     

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